![]() ![]() Cost me 2 hours of time, and I'm not any worse thatn before. I opened to control unit down to the control circuit boards, and could move the knob and it's small board around as one unit, didn't seem that they can be tighted relative to each other.Īlthough I didn't fix the problem I appreciate the info I found on this site, that gave me confidence to try and tackle it. If I missed something, and needed to dig further to fine the nut, I'd appreciate any help. ![]() I'll update this post with what I've tried, if successful. I will try installing sometning to pull the small board (and knob) tght when I have some time. I've temporarily put a folded piece of paperboard into the groove around the knob, on the front of the panel to keep pressure on the knob toward the 10:00 area. I didnt make it any worse but didn't fix it. I put everything together and reinstalled in the car. It looks like the small board is snapped onto the knob and is one assembly, with metal clips on each side that holds the knob tight in the face panel. I cannot access or see any nut to tighten the knob. The back of the knob is directly attached to a small circuit board. I removed the control unit, opened it up. ![]() I've got an 05 with a loose heat control knobm the loose knob is causing intermittant hot and cold air. I referred him to the TN website several times if he was really interested in seeing what we thought about this f'dup problem and the ridiculous, predatory Toyota "repair price estimate." Anyway, he said he will pass along my comments (although he didn't say to whom.). Note that this was during the unintended acceleration debacle, so this guy probably was very busy trying to make a lot of Toyota owners feel less screwed. Update on my letter to Toyota about this: I got a call from a CS agent and I gave him an ear-full. PS: I have written to Toyota Customer Service about this, like as if that will do any good. I re-soldered and spliced in new wires and, voila, I get heat again when I want it.not just when the Highlander wants to give it to me. Even though the knob was not "loose," apparently there's enough flex in the control mounting to allow this failure to occur anyway. If it wasn't for your excellent descriptions, I never would have found it. I removed the control unit and found the broken 3-wire ribbon wire like you-all described. To help us identify your order quickly, please state your order number.I had the intermittent '05 Highlander heater temperature control knob failure problem, too. Please follow the links after ordering to send us a message. We do however want to be as transparent as possible before you make your purchase. 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